Sharpness-oriented electroplated wheel "AG Wheel"
AG(Array Grain) wheel.
The outstanding sharpness prevents clogging and burn mark, and the service life is more than twice as long as that of conventional Electroplated. It can be used for profile type and is effective in a wide range of machining operations from roughing to finishing.
The outstanding sharpness prevents clogging and burn mark, and the service life is more than twice as long as that of conventional Electroplated. It can be used for profile type and is effective in a wide range of machining operations from roughing to finishing.
High-efficiency Metal Bond for Difficult-to-cut Materials "SUNCREA"
SUNCREA contributes to improving processing efficiency and reducing costs in hard and brittle materials such as sapphire, carbide, and ceramics, hard magnetic materials such as ferrite and neodymium iron, and iron-based materials such as sintered parts.
Super-Porous Metal Bond Wheels "AEROMETAL"
Features
1) Good chip evacuation
(2) Stable grindability
(3) Excellent wear resistance and long life
(4) Truing with Electroplated truer is possible (limited to CBN ).
1) Good chip evacuation
(2) Stable grindability
(3) Excellent wear resistance and long life
(4) Truing with Electroplated truer is possible (limited to CBN ).
Mirror Finish Grinding / Simultaneous grinding of different materials "FINEMASTER"
The FINE MASTER series is a wheel that uses "BFM bond" for simultaneous grinding that realizes simultaneous grinding of heterogeneous composite materials such as tungsten carbide and steel materials with high efficiency and high precision, and "BFS bond" for mirror finishing, which realizes mirror grinding of tungsten carbide, steel materials, ceramics, etc. with high efficiency and high precision.
Double Disc Centerless Grinding Wheels "TafRa"
TafRa wheels are Products with higher abrasive grain retention compared to exciting products. In Double disc grinding and centerless grinding, where the spontaneous action of abrasive grains is unlikely to occur, The abrasive grains remain for a long time without falling off, so that the sharpness is maintained and the dress interval is extended. As with existing products, it can be applications with WA dresses and X-POWER dresses.
Electroplated Reamer (for one-pass honing)
High-precision electroplated reamer with micron-level control of tool outer diameter accuracy and good machining accuracy.
Using a machining center that does not require a dedicated machine, high-efficiency is achieved by one-pass processing.
Using a machining center that does not require a dedicated machine, high-efficiency is achieved by one-pass processing.
Abrasive Grain Uniform Dispersion Metal Wheel "SOLOTERU"
In the machining of precision parts and mechanical components made from materials such as ceramics, a technology that uniformly disperses the abrasive grains within the abrasive layer has made it possible to improve cutting performance while extending tool life compared to conventional metal tools.
Furthermore, by making the abrasive layer ultra-thin, these tools reduce machining load and minimize chipping—even when machining hard and brittle materials and other specialty materials—thereby improving machining efficiency and demonstrating superior performance compared to other tools.
Furthermore, by making the abrasive layer ultra-thin, these tools reduce machining load and minimize chipping—even when machining hard and brittle materials and other specialty materials—thereby improving machining efficiency and demonstrating superior performance compared to other tools.
High Elastic Resin Bond Wheel "BRIGHT STAR"
Bright Star is a superabrasive wheel with a special bond structure that has a high elasticity not found in conventional resin bonds, and is effective for processing that requires luster. BRS2 Bond is a hard type that is effective for processes that require a certain amount of material to be removed, and is compatible with both lapping and grinding. BRS5 bond is a soft type and is effective for polishing processes such as lapping and polishing.
CBN POLYX Wheel for Ferrous Materials "NEO STAR"
NEO STAR wheels are bonded with polyimide resin, which has excellent heat resistance, tensile strength, and elasticity. It can be used for grinding that requires long-time shape retention, heavy-duty grinding, creep-feed grinding, efficient grinding of high-hardness steel (HRC67 higher), and grinding of relatively low-hardness steel (HRC40-50 ) that requires long life.
SUNPAX Wear Resistant Tools
・Ribbed Centers: By applying “Sanpax” to the tips of ribbed centers that support workpieces on lathes and grinding machines, we have achieved long-term, high-precision machining.
・Centerless Grinding Blades: By applying “Sanpax” to the wear-prone areas of centerless grinding machine blades, we have achieved high-precision, high-efficiency machining.
・Shoes and rests: The areas of a grinding machine that secure the workpiece require particularly high wear resistance. Using “Sanpax” in these areas makes it possible to maintain high machining accuracy.
・Probes: When measuring the dimensions of machined parts, using diamond or “Sanpax” on the tip of the probe provides high wear resistance and helps maintain measurement accuracy.
・Centerless Grinding Blades: By applying “Sanpax” to the wear-prone areas of centerless grinding machine blades, we have achieved high-precision, high-efficiency machining.
・Shoes and rests: The areas of a grinding machine that secure the workpiece require particularly high wear resistance. Using “Sanpax” in these areas makes it possible to maintain high machining accuracy.
・Probes: When measuring the dimensions of machined parts, using diamond or “Sanpax” on the tip of the probe provides high wear resistance and helps maintain measurement accuracy.
Diamond-Coated Tools
Our original coating technologies utilizing the chemical vapor deposition method can be applied on tools with any complicated shape while retraining both high adhesiveness to base metal and excellent wear resistance. With choice of the right type and thickness of coating depending on the application, these tools are most suitable for processing carbon, ceramics, and FRP.
PCBN Insert "SUNNITE TWIN"
Single-use type (no regrinding required) for iron-based materialsCBN “Sun-Night Twin” indexable inserts for iron-based materials. They offer excellent cost-effectiveness, and the two corners areCBN cutting edges, they help reduce tooling costs during machining.