Brazed Diamond Tools "STAR LAYER"
- Business Division
- Electronics, Semiconductors, Transportation, Machinery and Tools
- Types of Tools
- Grinding Tools
- Processing Methods
- Grinding
- Work
- Ceramics, Nonferrous and Specialty Metals, Ferrous Materials, Magnetic Materials, Composites and Resins, Others
- Bond
- Electroplated
Product Overview
An electroplated wheel with an array of abrasive grains that delivers exceptional cutting performance
AG(Array Grain) wheel.
The outstanding sharpness prevents clogging and burn mark, and the service life is more than twice as long as that of conventional Electroplated. It can be used for profile type and is effective in a wide range of machining operations from roughing to finishing.
Application
- Measures to Prevent Clogging and Maintain Sharpness When Grinding Iron-Based Materials
- Grinding and grooving of brake pads
- High-Precision Hole Finishing of Cast Iron
- Ceramic Processing for Semiconductor Manufacturing Equipment Components, etc.
Types of Adhesives
- Electroplated
Product Features
Improved sharpness and stability
【Wheel type】 Excellent sharpness
Grinding force is approximately 1/2 compared to conventional electroplated wheel at the same sufcace roughness.
Excellent sharpness and suppression of burn mark.
- Tools
- Wheel type CBN #170/200
- Machine
- Vertical Machining Center
- Work
- SKS3 (equivalent to HRC 58)
- Processing Methods
- Plunge Grinding
- Working conditions
- Wheel outer diameter: φ41 mm
Wheel peripheral speed: 24,000 min⁻¹
Feed rate: 300 mm/min
Depth of cut: 0.06 mm
【Reamer type】 High chip evacuation
Reduces tool lading, Maintains good shape accuracy
- Tools
- Reamer Type Dia #80/100
- Machine
- Vertical Machining Center
- Work
- FC250
- Processing Methods
- Single-Pass Honing
- Working conditions
- Tool outer diameter: φ20mm
Tool speed: 480 min⁻¹
Feed rate: 95.4 mm/min
Allowance: φ0.05mm
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