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Sharpness-oriented electroplated wheel "AG Wheel"

Business Units
Electronics, Semiconductors, Transportation, Machinery and Tools
Types of tools
Grinding Tools
Processing method
Grinding
Work
Ceramics, Nonferrous and Specialty Metals, Ferrous Materials, Magnetic Materials, Composites and Resins, Others
Bond
Electroplated

Product Details

Electroplated wheel with an array of abrasive grains for excellent sharpness

AG(Array Grain) wheel.
The outstanding sharpness prevents clogging and burn mark, and the service life is more than twice as long as that of conventional Electroplated. It can be used for profile type and is effective in a wide range of machining operations from roughing to finishing.

Application

  • Countermeasures against clogging and sharpness in grinding ferrous materials
  • Grinding and grooving of brake pads
  • High-precision hole finishing of cast iron
  • Processing of ceramics for semiconductor manufacturing equipment parts, etc.

Bond Type

  • Electroplated

Product characteristics

Improved sharpness and stability

【Wheel type】 Excellent sharpness


Grinding force is approximately 1/2 compared to conventional electroplated wheel at the same sufcace roughness.
Excellent sharpness and suppression of burn mark.

Tools
Wheel type CBN #170/200
machine
Vertical Machining Center
Work
SKS3 (HRC58 equivalent)
Processing method
Plunge grinding
Working conditions
Wheel outer diameter: 41mm dia.
Wheel peripheral speed: 24,000min-1
Feed speed: 300mm/min
Infeed rate: 0.06mm

【Reamer type】 High chip evacuation


Reduces tool lading, Maintains good shape accuracy

Tools
Reamer type Dia#80/100
machine
Vertical Machining Center
Work
FC250
Processing method
one-pass honing
Working conditions
Tool outer diameter: φ20mm
Tool speed: 480min-1
Feed speed: 95.4mm/min
Allowance: φ0.05mm

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