Roller Dresser with Short Delivery "SA Dresser"
We support customers' prototype development with short delivery times that exceed conventional common sense. This roller dresser, a high-precision general-purpose type, achieves quick delivery while maintaining the performance of conventional products. This roller dresser is designed to meet the needs of those in charge of prototype development, etc., who place priority on quick delivery.
Roller Dressers
Diamond roller dressers are used for forming and dressing fired abrasive grinding wheels and CBN wheels. Since these dressers are capable of accurate and speedy form dressing, they can effectively be used to mass produce work parts with a high degree of accuracy. Diamond roller dressers are available in sintered and electroforming types.
CBN POLYX Wheel for Ferrous Materials "NEO STAR"
NEO STAR wheels are bonded with polyimide resin, which has excellent heat resistance, tensile strength, and elasticity. It can be used for grinding that requires long-time shape retention, heavy-duty grinding, creep-feed grinding, efficient grinding of high-hardness steel (HRC67 higher), and grinding of relatively low-hardness steel (HRC40-50 ) that requires long life.
Diamond Dies for Wire Drawing
Asahi Diamond produces various types of precision wire drawing dies, such as those applicable to gold and other soft wires used in the manufacture of semiconductors. It also markets various types of drawing dies. Natural diamond, SUNPAX, and synthesized single-crystal diamond are used for wire drawing dies, such as formed dies, guide dies for tin-plated wires, diamond nipples, and others.
Injection Molding Nozzles
Diamond sprue bushings are ideal for injection molding of filler-reinforced plastics. They offer excellent wear resistance and help prevent “progressive wear at the nozzle contact point,” which is a common cause of resin leakage issues. These bushings are crafted from high-quality diamond, a material that—in addition to its high hardness—exhibits low wettability. Furthermore, their service life is more than 10 times longer than that of conventional iron-based metal bushings. This also helps reduce waste.
Water Jet Nozzles
By using diamond for water jet nozzle, water stream width can be minimized and directness and ultrahigh pressure achieved, resulting in higher precision and longer life. Furthermore, by expanding the width of the water stream, the nozzle can also be used for cleaning and removal of burrs.
Wire Guides
The accuracy of the wire guides determines the precision of wire electrical discharge machining(EDM), which is used for metal forming processes in various industries. Asahi Diamond has developed this highly functional diamond wire guide jointly with an electrical discharge machining equipment manufacturer.
SUNPAX Wear Resistant Tools
・Ribbed Centers: By applying “Sanpax” to the tips of ribbed centers that support workpieces on lathes and grinding machines, we have achieved long-term, high-precision machining.
・Centerless Grinding Blades: By applying “Sanpax” to the wear-prone areas of centerless grinding machine blades, we have achieved high-precision, high-efficiency machining.
・Shoes and rests: The areas of a grinding machine that secure the workpiece require particularly high wear resistance. Using “Sanpax” in these areas makes it possible to maintain high machining accuracy.
・Probes: When measuring the dimensions of machined parts, using diamond or “Sanpax” on the tip of the probe provides high wear resistance and helps maintain measurement accuracy.
・Centerless Grinding Blades: By applying “Sanpax” to the wear-prone areas of centerless grinding machine blades, we have achieved high-precision, high-efficiency machining.
・Shoes and rests: The areas of a grinding machine that secure the workpiece require particularly high wear resistance. Using “Sanpax” in these areas makes it possible to maintain high machining accuracy.
・Probes: When measuring the dimensions of machined parts, using diamond or “Sanpax” on the tip of the probe provides high wear resistance and helps maintain measurement accuracy.
Koremura Asahi Products Dressing plate "Preduce board"
This is a vitrified grinding wheel made with general-purpose abrasive grains. It can be formulated into a wide variety of grinding wheel structures, ranging from soft to hard, and is highly effective as a dressing material for metal tools.
Koremura Asahi Products CBN Grinding wheels
Vitrified bonded grinding wheel using cubic boron nitride abrasive grains. They are highly evaluated for grinding ultra-precision parts with super-finished bearing raceway surfaces. In addition to standard CBN wheels. we offer a broad lineup of CBD wheels, which emphasize sharpness, and DBN wheels, which emphasize surface finish accuracy, allowing us to design wheels that meet your needs.
Koremura Asahi Products Super-finishing Grinding Wheels
This grinding wheel is used for polishing as a final finishing step for metal products. It is ideal for superfinishing the raceways of various bearings and for superfinishing the outer diameters of needle bearings, roller bearings, and similar components.
Koremura Asahi Products CBN Super-finishing stone
These grinding wheels are designed for the final finishing of bearings. We will select the grinding wheel best suited for the raceways of various types of bearings.
These grinding wheels are highly regarded for the ultra-precision grinding of bearing raceways. CBN, we offer a wide lineup that includes CBD grinding wheels designed for superior cutting performance and DBN grinding wheels designed for superior surface finish accuracy, enabling us to design grinding wheels tailored to your specific needs.
These grinding wheels are highly regarded for the ultra-precision grinding of bearing raceways. CBN, we offer a wide lineup that includes CBD grinding wheels designed for superior cutting performance and DBN grinding wheels designed for superior surface finish accuracy, enabling us to design grinding wheels tailored to your specific needs.