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Roller Dressers

Business Units
Transportation, Machinery & Tools
Types of tools
Dresser
Processing method
Truing, Dressing
Work
Iron-based materials, Grinding Wheels
Bond
Electroplated, Metal

Product Details

Diamond roller dressers are used for forming and dressing fired abrasive grinding wheels and CBN wheels. Since these dressers are capable of accurate and speedy form dressing, they can effectively be used to mass produce work parts with a high degree of accuracy. Diamond roller dressers are available in sintered and electroforming types.

Application

  • Forming and dressing of Conventional Wheels and CBN wheels

Bond Type

  • Metal
  • Electroplated

Product characteristics

Formed roller dresser

Product type
Manufacturing method: sintering
Handset
Manufacturing method: Sintering
Mechanical set
Manufacturing method: electroforming
Mechanical set
Concentration
(diamond arrangement)
Low to high (adjustable)
High (not adjustable)
High (not adjustable)
Enlarged photograph
feature
・Free cutting ability is good because the distancebetween diamonds can be adjusted.
・There is a spiral set specification with excellent free cutting.
・Long life and excellent surface roughness.
・There is a helical diamond settng specification for free cutting.
・Long life and excellent surface roughness.
・Complex shapes and high-accuracy products can be manufactured.
・There are an iSTroll type and a Dimpled type specification for free cutting.
Free cutting ability
Life
Surface roughness
Shape: Large level difference
Shape: Complexity
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Dressing methods and characteristics

Dressing methods are broadly divided two categories: Plunge dressing and Traverse dressing. These are selected accroding to thier respective characteristics to suite each use scene.

Plunge dressing

Advantages
This roller dresser is especially effective with high grinding wheel wear and a low number of grinds per dressing.
*Heavy grinding, shoulder grinding, etc.
Disadvantages
Not compatible with varied shapes as the roller dresser and workpiece have the same shape.

Traverse dressing

Advantages
・ Can accommodate workpieces with various shapes.
・ The dresser is compact and has a simple shape, making it more affordable..
Disadvantages
・Dressing time is longer than when using the plunge method.
*ICapable of dressing at 2 to 4 times the feed rate of a single point dresser..
Roller Dresser for ProfilingRoller Dresser Specialized for Sharpness “KD Dresser”Roller Dresser with Short Delivery "SA Dresser" Electroformed Roller Dresser with Sharpness-focused "iSTroll"

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